Making Custom Door Panels

Building a show quality interior to match the rest of your build can be a daunting task.

Making custom door panels.

Nail one side of the stops in leaving a 3 16 reveal lay the glass or plastic in and install the other stops. Do you want to add components to the door panel like tvs speakers audio components or 3 d sculptures. Door panels can be a real pain to build when you consider the types of materials available in sheet form. By speedway tech team.

Very important that this line is accurate on all 4 pieces. Building new panels also gives you the option of using higher quality materials. However with a little instruction and a broad selection of car interior upholstery parts the task is made easier than you might. Tech exterior accessories and trim videos.

Lightly sand the whole door. When removing the old panels be sure to remove all staples and hang on to the clips. But using some readily available components you can achieve professional looking results. Mark simpson demonstrates on a 1962 oldsmobile door panel how to create custom car door panels using abs board and pre sewn top stitch panels from ez boy interiors.

To begin consider what you want the final results of your custom door panels to look like. I started with the rolls pleated material. Again having the originals as a guide was nice. For most classic car restorers sewing together upholstery is an unlearned skill.

I marked the line where it needed to be on the panel itself. Rip plane and sand enough 1 2 square wood to make the stops front and back for 1 8 safety glass or plastic. Most factory cardboard panels have long since rotted away or are warped beyond. Do it yourselfers can build their own panels with a few power tools and glue.

How to build custom interior door panels. My door panels use a piece of stainless trim that i wanted to use to separate the smooth vinyl from the rolls pleats. Remove as much tape as you can by hand then scrape and sand the rest of the tape and epoxy off. Do you want to use the original design of the door panel and simply create a smooth as glass paint able panel.